🚙 Lightweight, Strong, and Built for Extreme Off-Roading
The WARN ZEON 12-S Winch combines legendary WARN reliability with cutting-edge synthetic rope technology. Designed for heavily-loaded off-road vehicles, this winch delivers a 12,000 lb pulling capacity with a lightweight Spydura Pro synthetic rope—found on military vehicles for maximum durability.
Built to handle the toughest recovery situations, the ZEON 12-S features an IP68 waterproof rating, a high-performance planetary gear train, and a rugged aluminum construction that reduces weight while maintaining superior strength.
✅ 12,000 lb Pulling Capacity – Handles heavily-loaded 4x4s, off-road trucks, and expedition rigs.
✅ 80' of Spydura Pro Synthetic Rope – Military-grade strength with a urethane-coated 12-strand braid. Features a 20 ft. heat sleeve for protection on the first drum layer.
✅ Aluminum Hawse Fairlead – Durable and corrosion-resistant with a powder-coated finish.
✅ Convertible Control Pack – Mount on the winch or remotely for custom winch setups (Relocation Kit required, sold separately).
✅ IP68 Waterproofing – Completely sealed against mud, water, and harsh weather conditions.
✅ Flat Black Powder-Coated Finish – Rust-resistant with stainless steel fasteners and clutch lever.
✅ Advanced Gear Train & Series-Wound Motor – Fast, quiet, and reliable pulling power.
✅ Large Diameter Aluminum Winch Drum – Reduces rope wear, is lightweight, and has an integrated rope anchor for easy installation.
✅ Automatic Mechanical Cone Brake – Holds full-rated load for precision control while winching.
✅ Ultra-Durable Remote Control – Rubberized, metal-reinforced, and weather-resistant, with a 12 ft. corded lead.
Pulling Capacity: 12,000 lbs. (5,443 kg) single-line
Rope: 80' of 3/8" Spydura Pro synthetic rope
Motor: 12V DC series-wound motor
Geartrain: 3-stage planetary
Brake System: Automatic mechanical cone brake
Drum Size: 3.15″ x 9.0″ (80mm x 229mm)
Waterproof Rating: IP68 – fully sealed for extreme conditions
Battery Requirement: 650 CCA minimum for winching
Finish: Flat black powder coat for corrosion resistance
Warranty: Limited Lifetime Mechanical | 7-Year Electrical Warranty
📢 Note:
🔹 A Control Pack Relocation Kit is required to mount the control box remotely (PN 89970 – Short kit, PN 89960 – Long kit, sold separately).
🚀 For serious off-roaders, the WARN ZEON 12-S delivers maximum strength, lightweight durability, and extreme reliability. Conquer any terrain with confidence!
| Part number: ZEON-12-S-95955 |
| Rated line pull: 12,000 lbs. (5443 kgs) |
| Motor: 12V DC, Series Wound |
| Electrical controls: Contactor |
| Remote Control: Remote switch, 12′ (3.7m) Lead |
| Geartrain: 3-Stage Planetary |
| Gear ratio: 216:1 |
| Clutch (freespooling): Sliding Ring Gear |
| Brake: Automatic Direct Drive Cone |
| Drum diameter/Length: 2.5″/9.0″ (6.4cm/23cm) |
| Weight (kit shipping): 80 lbs. (36.3 kgs) |
| Rope: 3/8″ x 80′ (9.52mm x 24.38m) Spydura Pro™ synthetic |
| Fairlead: Aluminum hawse with powder-coat finish |
| Recommended Battery: 650 CCA minimum for winching |
| Battery leads: 2 gauge, 72″ (1.83m) |
| Finish: Powder coat over primer undercoating |
| Warranty: Limited Lifetime |
| Line Pull Lbs.(Kgs.) |
Line Speed FT./min(M/min.) |
Motor Current |
Pull by layer layer/Lbs(Kgs.) |
| 0 | 30.0 (9.1) | 50 amps | 1/8000 (3629) |
| 2000 (910) | 13.4 (4.1) | 128 amps | 2/7280 (3302) |
| 4000 (1810) | 10.1 (3.1) | 196 amps | 3/6670 (3026) |
| 6000 (2720) | 7.9 (2.4) | 257 amps | 4/6230 (2826) |
| 8000 (3630) | 6.1 (1.8) | 316 amps | |
| 10000 (4536) | 4.5 (1.4) | 375 amps | |
| 12000 (5443) | 3.1 (0.9) | 438 amps |
Above performance specs are based on first layer of drum
|
Integrated configuration: 24.25″ L x 6.09″ D x 7.15″ H (615.9mm L x 165.6mm D x 181.6mm H) Low-profile configuration: 24.25″ L x 7.15″ D x 7.84″ H (615.9mm L x 181.6mm D x 199.02mm H) |
| Mounting Bolt Pattern: 10.0″ x 4.5″ (254mm x 114.3mm) |
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