WARN ZEON 12-S – 12,000 lb Winch with 80' Spydura Pro Synthetic Rope (ZEON-12-S-95955)

🚙 Lightweight, Strong, and Built for Extreme Off-Roading

The WARN ZEON 12-S Winch combines legendary WARN reliability with cutting-edge synthetic rope technology. Designed for heavily-loaded off-road vehicles, this winch delivers a 12,000 lb pulling capacity with a lightweight Spydura Pro synthetic rope—found on military vehicles for maximum durability.

Built to handle the toughest recovery situations, the ZEON 12-S features an IP68 waterproof rating, a high-performance planetary gear train, and a rugged aluminum construction that reduces weight while maintaining superior strength.

Key Features & Benefits:

✅ 12,000 lb Pulling Capacity – Handles heavily-loaded 4x4s, off-road trucks, and expedition rigs.
✅ 80' of Spydura Pro Synthetic Rope – Military-grade strength with a urethane-coated 12-strand braid. Features a 20 ft. heat sleeve for protection on the first drum layer.
✅ Aluminum Hawse Fairlead – Durable and corrosion-resistant with a powder-coated finish.
✅ Convertible Control Pack – Mount on the winch or remotely for custom winch setups (Relocation Kit required, sold separately).
✅ IP68 Waterproofing – Completely sealed against mud, water, and harsh weather conditions.
✅ Flat Black Powder-Coated Finish – Rust-resistant with stainless steel fasteners and clutch lever.
✅ Advanced Gear Train & Series-Wound Motor – Fast, quiet, and reliable pulling power.
✅ Large Diameter Aluminum Winch Drum – Reduces rope wear, is lightweight, and has an integrated rope anchor for easy installation.
✅ Automatic Mechanical Cone Brake – Holds full-rated load for precision control while winching.
✅ Ultra-Durable Remote Control – Rubberized, metal-reinforced, and weather-resistant, with a 12 ft. corded lead.

Technical Specifications:

• Pulling Capacity: 12,000 lbs. (5,443 kg) single-line

• Rope: 80' of 3/8" Spydura Pro synthetic rope

• Motor: 12V DC series-wound motor

• Geartrain: 3-stage planetary

• Brake System: Automatic mechanical cone brake

• Drum Size: 3.15″ x 9.0″ (80mm x 229mm)

• Waterproof Rating: IP68 – fully sealed for extreme conditions

• Battery Requirement: 650 CCA minimum for winching

• Finish: Flat black powder coat for corrosion resistance

• Warranty: Limited Lifetime Mechanical | 7-Year Electrical Warranty

📢 Note:
🔹 A Control Pack Relocation Kit is required to mount the control box remotely (PN 89970 – Short kit, PN 89960 – Long kit, sold separately).

🚀 For serious off-roaders, the WARN ZEON 12-S delivers maximum strength, lightweight durability, and extreme reliability. Conquer any terrain with confidence!

ZEON 12-S SPECIFICATIONS

Part number: ZEON-12-S-95955

Rated line pull: 12,000 lbs. (5443 kgs)

Motor:  12V DC, Series Wound

Electrical controls: Contactor

Remote Control:  Remote switch, 12′ (3.7m) Lead

Geartrain: 3-Stage Planetary

Gear ratio: 216:1

Clutch (freespooling): Sliding Ring Gear

Brake: Automatic Direct Drive Cone

Drum diameter/Length:  2.5″/9.0″ (6.4cm/23cm)

Weight (kit shipping): 80 lbs. (36.3 kgs)

Rope:  3/8″ x 80′ (9.52mm x 24.38m) Spydura Pro™ synthetic

Fairlead:  Aluminum hawse with powder-coat finish

Recommended Battery:  650 CCA minimum for winching

Battery leads:  2 gauge, 72″ (1.83m)

Finish:  Powder coat over primer undercoating

Warranty: Limited Lifetime

12V DC PERFORMANCE SPECIFICATIONS

Line Pull Lbs.(Kgs.)	Line Speed FT./min(M/min.)	Motor Current	Pull by layer layer/Lbs(Kgs.)
0	30.0 (9.1)	50 amps	1/8000 (3629)
2000 (910)	13.4 (4.1)	128 amps	2/7280 (3302)
4000 (1810)	10.1 (3.1)	196 amps	3/6670 (3026)
6000 (2720)	7.9 (2.4)	257 amps	4/6230 (2826)
8000 (3630)	6.1 (1.8)	316 amps
10000 (4536)	4.5 (1.4)	375 amps
12000 (5443)	3.1 (0.9)	438 amps

Above performance specs are based on first layer of drum

WINCH DIMENSIONS

Integrated configuration: 24.25″ L x 6.09″ D x 7.15″ H (615.9mm L x 165.6mm D x 181.6mm H) Low-profile configuration: 24.25″ L x 7.15″ D x 7.84″ H (615.9mm L x 181.6mm D x 199.02mm H)

Mounting Bolt Pattern: 10.0″ x 4.5″ (254mm x 114.3mm)