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WARN ZEON 12 – 12,000 lb Winch with 80' Steel Wire Rope (ZEON-12-89660)

by Warn
Original price $2,599 - Original price $2,899
Original price
$2,599
$2,599 - $2,899
Current price $2,599

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Size: 12V

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WARN ZEON 12 – 12,000 lb Winch with 80' Steel Wire Rope (ZEON-12-89660)

💪 Built for Heavily-Loaded Off-Road Vehicles

The WARN ZEON 12 Winch is a powerful, rugged, and reliable solution for off-road adventurers and professionals. With a 12,000 lb pulling capacity, this winch is engineered for full-size trucks, heavily-loaded 4x4s, and overland vehicles. The high-strength steel wire rope, advanced gear train, and corrosion-resistant finish ensure maximum performance and durability in the toughest conditions.

Key Features & Benefits:

12,000 lb Pulling Capacity – Designed for heavy-duty recovery applications.
80' of 3/8" Galvanized Steel Wire RopeDurable, abrasion-resistant, and built for extreme conditions.
Convertible Control Pack – Mount the control box on the winch or remotely for a customized setup (Relocation Kit required, sold separately).
Advanced Gear Train & High-Torque Motor – Provides fast, smooth, and quiet operation.
Satin-Black Powder-Coated Finish – Corrosion-resistant with stainless steel fasteners and clutch lever for enhanced durability.
IP68 Waterproof Sealing – Protects against mud, water, and harsh weather.
Large Diameter Winch Drum – Reduces rope wear, is lightweight, and features an integrated rope anchor for easy installation.

Technical Specifications:

  • Pulling Capacity: 12,000 lbs. (5,443 kg) single-line

  • Rope: 80' of 3/8" galvanized steel wire rope

  • Motor: 12V DC series-wound motor

  • Geartrain: 3-stage planetary

  • Brake System: Automatic mechanical cone brake

  • Drum Size: 3.15″ x 9.0″ (80mm x 229mm)

  • Waterproof Rating: IP68 – fully sealed for extreme conditions

  • Battery Requirement: 650 CCA minimum for winching

  • Finish: Satin-black powder coat for corrosion resistance

  • Warranty: Limited Lifetime Mechanical | 7-Year Electrical Warranty

📢 Note:
🔹 A Control Pack Relocation Kit is required to mount the control box remotely (PN 89970 – Short kit, PN 89960 – Long kit, sold separately).

🚀 The WARN ZEON 12 is the ultimate heavy-duty winch, built for the toughest recoveries. Whether you're on an off-road expedition or a worksite, trust ZEON 12 to get the job done!

 

ZEON 12 SPECIFICATIONS

Part number: ZEON-12-89660 (12V)
Part number: ZEON-12-90666-24V (24V) * does not include wire rope
Rated line pull: 12,000 lbs. (5443 kg) single-line
Motor: series wound, 12V DC, 24V DC
Electrical controls: Contactor
Remote Control: Remote switch, 12′ (3.7m) lead
Geartrain: 3-stage planetary
Gear ratio: 216:1
Clutch (freespooling): Rotating ring gear
Brake: Automatic mechanical cone
Drum diameter/Length: 3.15″/9.0″ (80mm/229mm)
Weight (kit shipping): 98 lbs. (44 kg)
Rope: 3/8″ x 80′ (9.52mm x 24.38m) steel
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72″ (1.83m)
Finish: Satin-black powder coat

12V DC PERFORMANCE SPECIFICATIONS

Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
Pull by layer
layer/Lbs(Kgs.)
0 24.8 (7.5) 33 amps 1/12000 (5440)
2000 (910) 13.6 (4.1) 73 amps 2/9894 (4488)
4000 (1810) 10.5 (3.2) 111 amps 3/8117 (3682)
6000 (2720) 9.1 (2.8) 145 amps 4/7324 (3322)
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps


24V DC PERFORMANCE SPECIFICATIONS (1ST LAYER OF DRUM) 

Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
0 24.8 (7.5) 33 amps
2000 (910) 13.6 (4.1) 73 amps
4000 (1810) 10.5 (3.2) 111 amps
6000 (2720) 9.1 (2.8) 145 amps
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps


WINCH DIMENSIONS

Integrated configuration 24.25″ L x 7.15″ D x 10.52″ H
(615.9mm L x 181.6mm D x 267.1mm H)
Low-profile configuration 24.25″ L x 7.15″ D x 7.84″ H
(615.9mm L x 181.6mm D x 199.02mm H)
Mounting Bolt Pattern 10.0″ x 4.5″
(254mm x 114.3mm)





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