WARN ZEON 12 – 12,000 lb Winch with 80' Steel Wire Rope (ZEON-12-89120)
by Warn
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Original price
$2,599
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Original price
$2,899
Original price
$2,599
$2,599
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$2,899
Current price
$2,599
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WARN ZEON 12 – 12,000 lb Winch with 80' Steel Wire Rope (ZEON-12-89120)
💪 Built for Heavily-Loaded Off-Road Vehicles
The WARN ZEON 12 Winch is a powerful, rugged, and reliable solution for off-road adventurers and professionals. With a 12,000 lb pulling capacity, this winch is engineered for full-size trucks, heavily-loaded 4x4s, and overland vehicles. The high-strength steel wire rope, advanced gear train, and corrosion-resistant finish ensure maximum performance and durability in the toughest conditions.
Key Features & Benefits:
✅ 12,000 lb Pulling Capacity – Designed for heavy-duty recovery applications.
✅ 80' of 3/8" Galvanized Steel Wire Rope – Durable, abrasion-resistant, and built for extreme conditions.
✅ Convertible Control Pack – Mount the control box on the winch or remotely for a customized setup (Relocation Kit required, sold separately).
✅ Advanced Gear Train & High-Torque Motor – Provides fast, smooth, and quiet operation.
✅ Satin-Black Powder-Coated Finish – Corrosion-resistant with stainless steel fasteners and clutch lever for enhanced durability.
✅ IP68 Waterproof Sealing – Protects against mud, water, and harsh weather.
✅ Large Diameter Winch Drum – Reduces rope wear, is lightweight, and features an integrated rope anchor for easy installation.
Technical Specifications:
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Pulling Capacity: 12,000 lbs. (5,443 kg) single-line
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Rope: 80' of 3/8" galvanized steel wire rope
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Motor: 12V DC series-wound motor
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Geartrain: 3-stage planetary
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Brake System: Automatic mechanical cone brake
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Drum Size: 3.15″ x 9.0″ (80mm x 229mm)
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Waterproof Rating: IP68 – fully sealed for extreme conditions
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Battery Requirement: 650 CCA minimum for winching
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Finish: Satin-black powder coat for corrosion resistance
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Warranty: Limited Lifetime Mechanical | 7-Year Electrical Warranty
📢 Note:
🔹 A Control Pack Relocation Kit is required to mount the control box remotely (PN 89970 – Short kit, PN 89960 – Long kit, sold separately).
🚀 The WARN ZEON 12 is the ultimate heavy-duty winch, built for the toughest recoveries. Whether you're on an off-road expedition or a worksite, trust ZEON 12 to get the job done!
| Part number: ZEON-12-89660 (12V) |
| Part number: ZEON-12-90666-24V (24V) * does not include wire rope |
| Rated line pull: 12,000 lbs. (5443 kg) single-line |
| Motor: series wound, 12V DC, 24V DC |
| Electrical controls: Contactor |
| Remote Control: Remote switch, 12′ (3.7m) lead |
| Geartrain: 3-stage planetary |
| Gear ratio: 216:1 |
| Clutch (freespooling): Rotating ring gear |
| Brake: Automatic mechanical cone |
| Drum diameter/Length: 3.15″/9.0″ (80mm/229mm) |
| Weight (kit shipping): 98 lbs. (44 kg) |
| Rope: 3/8″ x 80′ (9.52mm x 24.38m) steel |
| Fairlead: Roller |
| Recommended Battery: 650 CCA minimum for winching |
| Battery leads: 2 gauge, 72″ (1.83m) |
| Finish: Satin-black powder coat |
12V DC PERFORMANCE SPECIFICATIONS
| Line Pull Lbs.(Kgs.) |
Line Speed FT./min(M/min.) |
Motor Current |
Pull by layer layer/Lbs(Kgs.) |
| 0 | 24.8 (7.5) | 33 amps | 1/12000 (5440) |
| 2000 (910) | 13.6 (4.1) | 73 amps | 2/9894 (4488) |
| 4000 (1810) | 10.5 (3.2) | 111 amps | 3/8117 (3682) |
| 6000 (2720) | 9.1 (2.8) | 145 amps | 4/7324 (3322) |
| 8000 (3630) | 8.0 (2.4) | 177 amps | |
| 10000 (4536) | 6.9 (2.1) | 210 amps | |
| 12000 (5443) | 5.7 (1.7) | 252 amps |
24V DC PERFORMANCE SPECIFICATIONS (1ST LAYER OF DRUM)
| Line Pull Lbs.(Kgs.) |
Line Speed FT./min(M/min.) |
Motor Current |
| 0 | 24.8 (7.5) | 33 amps |
| 2000 (910) | 13.6 (4.1) | 73 amps |
| 4000 (1810) | 10.5 (3.2) | 111 amps |
| 6000 (2720) | 9.1 (2.8) | 145 amps |
| 8000 (3630) | 8.0 (2.4) | 177 amps |
| 10000 (4536) | 6.9 (2.1) | 210 amps |
| 12000 (5443) | 5.7 (1.7) | 252 amps |
WINCH DIMENSIONS
| Integrated configuration | 24.25″ L x 7.15″ D x 10.52″ H (615.9mm L x 181.6mm D x 267.1mm H) |
|---|---|
| Low-profile configuration | 24.25″ L x 7.15″ D x 7.84″ H (615.9mm L x 181.6mm D x 199.02mm H) |
| Mounting Bolt Pattern | 10.0″ x 4.5″ (254mm x 114.3mm) |
